Distribution & Warehousing

Distribution and warehousing in Wisconsin, Minnesota, and Iowa is the backbone of regional commerceβ€”from 3PLs and retail distribution to e-commerce fulfillment. Bernie's Equipment Company provides end-to-end solutions: pallet racking and shelving, conveyor sortation, order picking systems, forklifts, stretch wrappers, and dock equipment. Whether you're building a new DC or optimizing an existing facility, we bring Tri-State expertise and national-grade equipment to keep product moving.

Equipment Categories

Benefits

  • βœ“End-to-end warehouse design and equipment supply
  • βœ“Scalable solutions from manual to semi-automated
  • βœ“Forklift and equipment rental for peak seasons
  • βœ“Preventive maintenance to maximize uptime
  • βœ“Expert consultation on layout and flow optimization
  • βœ“Financing and lease options for capital projects

Case Study

Doubling Throughput at Regional 3PL

Third-party logistics provider (Madison area)

Challenge

The 3PL was losing clients due to slow order fulfillment and couldn't handle holiday volume. Manual picking and outdated racking were bottlenecks. They needed to double daily ship volume without doubling labor.

Solution

Bernie's designed a new pick module with carton flow, reconfigured pallet rack for better cube utilization, added Hytrol conveyor to shipping, and implemented Crown pallet trucks and reach trucks. We also added stretch wrappers at the dock.

Result

Daily ship volume increased from 800 to 1,600 orders. Pick time per order dropped 35%. The facility retained key clients and won two new e-commerce contracts. Payback in 28 months.

Compliance & Standards

OSHA

Warehouse safety standards for forklift operation, racking, and material handling.

RMI

Rack Manufacturers Institute standards for pallet rack design and installation.

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