Storage Rack Systems
Storage rack systems form the backbone of efficient warehouse operations. Bernie's designs and installs selective pallet rack for direct access, drive-in and drive-through for high-density block stacking, push-back for LIFO, pallet flow for FIFO, and cantilever for long loads. We include wire decking, column guards, and proper anchoring. All systems are engineered for your loads and seismic requirements.
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Overview
The right rack system increases storage density, improves pick efficiency, and protects product. Selection depends on SKU count, turnover, product dimensions, and forklift access.
Selective rack offers the most flexibility; drive-in maximizes cube for fewer SKUs; flow rack enables FIFO for perishables. Cantilever handles lumber, pipe, and sheet goods. We provide layout design, load calculations, and installation.
Safety is paramount. We specify proper beam capacity, upright frames, and bracing. Wire decking and column protectors extend rack life and protect personnel.
Product Types
Selective Pallet Rack
Standard pallet rack with direct access to every pallet. The most common and flexible rack type for varied SKUs.
Features
- •Direct access to every pallet position
- •Wide range of beam and frame sizes
- •Easy to reconfigure as needs change
- •Compatible with all forklift types
- •Teardrop or boltless connection
Applications
General warehousing, Distribution centers, Manufacturing storage, Retail backrooms
Specifications
- Beam capacity:
- Up to 10,000+ lbs per level
- Upright height:
- Up to 40+ ft
- Frame type:
- Roll-formed or structural
Drive-In / Drive-Through Rack
High-density rack where forklifts drive into the structure. Best for block stacking of similar SKUs.
Features
- •Maximum storage density
- •Forklift drives into rack structure
- •LIFO or FIFO with drive-through
- •Fewer aisles—more pallet positions
- •Ideal for homogeneous product
Applications
Beverage and food distribution, Cold storage, Bulk commodity storage, Seasonal inventory
Specifications
- Depth:
- 3–10+ pallets deep
- Access:
- One or both ends
- Load:
- Heavy-duty rails
Push-Back Rack
LIFO cart system with 2–6 pallets deep per lane. Dense storage with last-in-first-out access.
Features
- •2–6 pallets deep per lane
- •LIFO access—last in, first out
- •Nested carts on inclined rails
- •Higher density than selective
- •Good for moderate turnover
Applications
Beverage distribution, Food and grocery, Manufacturing raw materials, Cold storage
Specifications
- Depth:
- 2–6 pallets per lane
- Cart capacity:
- 2,000–4,000 lbs
- Access:
- Single side
Pallet Flow Rack
FIFO gravity flow lanes. Pallets roll from load side to pick side. Ideal for perishables and date-sensitive product.
Features
- •FIFO—first in, first out
- •Gravity-powered flow
- •High density with good turnover
- •Reduces handling and labor
- •Wheel or roller flow
Applications
Food and perishables, Beverage distribution, Pharmaceutical, Date-sensitive inventory
Specifications
- Lane depth:
- 4–20+ pallets
- Flow medium:
- Wheel or roller
- Speed control:
- Brakes and gates
Cantilever Rack
Open-front rack for long, bulky items: lumber, pipe, sheet goods, furniture. No front columns for easy access.
Features
- •No front obstructions
- •Adjustable arms for varied lengths
- •Single or double-sided
- •Heavy-duty for industrial loads
- •Indoor or outdoor use
Applications
Lumber yards, Building supply, Metal and pipe, Furniture and millwork
Specifications
- Arm length:
- 18 in–96 in
- Capacity:
- Up to 5,000+ lbs per arm
- Base:
- Mobile or fixed
Wire Decking
Wire mesh decking for pallet rack beams. Provides safe walking surface and prevents pallet collapse.
Features
- •Safety—prevents pallet fall-through
- •Fire sprinkler compliance
- •Debris falls through—cleaner aisles
- •Lightweight and durable
- •Various gauges and mesh sizes
Applications
All pallet rack applications, Food and clean environments, Fire code compliance, Mezzanine decking
Specifications
- Gauge:
- 9–12 gauge
- Mesh:
- 2 in x 2 in typical
- Load:
- Per beam capacity
Brands We Carry
Industries We Serve
This product category serves the following industries:
Service & Support
- ✓Layout and design services
- ✓Load calculations and engineering
- ✓Installation and anchoring
- ✓Reconfiguration and expansion
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